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Waste Tire Tyre Shredding Machine Double Shaft Shredder system is designed to produce up to 1.2-10 tons per hour of TDF. TDF systems produce a 25mm to 152mm(1''-6'') rubber chip, which is used as a coal additive for industrial boilers. Many of these facilities are turning to TDF because it burns hotter and cleaner than coal and is more cost-effective.
Scrap Car Tire Truck Tyre Shredding Machine TDF Shredder Application Areas:
•Civil Engineering Applications: They can be used as landfill gas trench collection walls, as backfill for road landslide repair, as vibration-reducing material for railway lines and as backfill for maintaining walls.
•Ground and Crumb Rubber: For example, it can be used in paving projects or be molded into products. Common examples of rubber molded products include carpet padding, rubber flooring materials, patio decks, livestock mats, movable speed bumps, sidewalks, dock bumpers, railroad crossing blocks just to mention but a few.
•Carbon Source: Instead of using coke or coal in steel mills, rubber can be used as a source of fuel. In fact, studies have recommended that steel mills should adopt the burning of rubber as fuel instead of coal since coal is mined and can be depleted. Using rubber as fuel is an excellent way for these mills to go green and reduce their carbon fingerprints.
Scrap Car Tire Truck Tyre Shredding Machine TDF Shredder Description:
Waste Tire Tyre Shredding Machine Double Shaft Shredder system is designed to produce up to 1.2-10 tons per hour of TDF. TDF systems produce a 25mm to 152mm(1''-6'') rubber chip, which is used as a coal additive for industrial boilers. Many of these facilities are turning to TDF because it burns hotter and cleaner than coal and is more cost-effective. Rough shreds can be outputted for use or processed further to remove steel from the rubber resulting in Wire-free TDF. This plant is made of two main parts: double shaft shredder and screen.
Scrap Car Tire Truck Tyre Shredding Machine TDF Shredder Components:
The whole chassis is made of welded steel plate and finely machined by CNC gantry milling, which has high bearing capacity, high impact resistance and more stable quality.
The shredder spindle is made of high alloy, forged and heat-treated and tempered as a whole, and then machined into hexagonal, octagonal and spline form by CNC gantry milling after fine turning, with long service life.
The shredder blade is made of special steel, forged, faded, refined, vacuum heat treatment, computerized wire cutting, CNC grinding machine processing.
The segmented blade design can greatly reduce the blade changing time and cost. The blade comprises of the blade holder, and two types of blade segments, with and without hooks. Worn blade segments can quickly and easily be removed and replaced by simply removing the securing screws.
The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements.
The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, higher transmission efficiency.
When the output is larger, the form of shredder plus roller screen can be chosen. Qualified materials will flow out from the gap between the rollers during operation. Unqualified materials move with the rollers to the conveyor belt for return material and repeated shredding.
The tire waste is conveyed into the shredder through the belt feeding device, and the speed of the conveyor belt is automatically adjusted according to the current of the shredder.
Scrap Car Tire Truck Tyre Shredding Machine TDF Shredder Technical Features:
1. No polluted water, no waste gas, and no waste residue during the production process；
2. Compact structure, small space, and easy maintenance；
3. Lower energy consumption and good cost performance of investment；
4. shredder is designed with a powerful engine, long working length and aggressive input, Internal feeding volume bigger than traditional and common single shaft shredder machine；
5. The two cutting rotors powerfully grab the feed material；
6. Any overloads caused by foreign material are sensed by the PLC controller and cause the shaft rotation to stop and reverse direction to clear the foreign matter, and then resume；
7. The screen is used to make sure the size of the output can meet each customer's requirement( From 40mm--75mm)；
8. Cutters' removal and replacement can be carried out safely and simply.
9. Our tire shredders Use a planetary reducer, not a traditional gearbox, and the planetary gearbox has the following advantages: High Efficiency, Greater Stability, Compact Size, Higher Torque Density, Cost-Effective Precision, High Radial Loads.
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