Why do we need aluminum composite panel ACP recycling?

An aluminum composite panel(aluminum plastic board/plate) refers to a three-layer composite sheet having plastic as a core, two sides of aluminum material, and coated with decorative and protective coatings or films on the product surface as a decorative surface of the product. Due to the high yield of aluminum-plastic boards, there is a lot of waste in the production process, which requires the recycling of aluminum composite panel waste, and the aluminum composite panel is recycled.

The demand for aluminum products is growing steadily because of their positive contribution to modern living. The excellent recyclability of aluminum, together with its high scrap value and low energy needs during recycling make aluminum highly desirable to one and all.

The price of aluminum composite panel materials like an aluminum plastic sheet/board/plate(ACP) is about USD357/ton, but the selling price of separated aluminum is USD 1517/ton on average and the plastic is USD 658/ton on average as search and feedback of clients. So the aluminum plastic separation machine is a business of cheap investment but high profit. After making sure the type of your raw materials and required capacity, we could help you analyze the profit accordingly.

Aluminum Composite Panel Recycling Machine:

Aluminum composite panel recycling machine is used for recovery of waste aluminum-plastic materials, can put the aluminum and plastic separation, aluminum plastic separator adopts crushing, grinding, separating, dust removing technology process to achieve completely & simultaneously separating recycling aluminum metal and plastic powder. And the recycled aluminum powder can be sold directly to the aluminum reclamation plants and fireworks and firecrackers plants, the PVC powder also can be sold in the market as the re-process materials.

Aluminum Composite Panel Recycling Application Areas:
The aluminum composite panel recycling machine is mainly used to recycle various aluminum composite panels, waste plastic aluminum, toothpaste tubes, pharmaceutical blister packaging, pharmaceutical capsule plates, pharmaceutical blister foil, aluminum and plastic plates, various aluminum plates, waste aluminum plastic food bags, Milk bag, yogurt aluminum foil sealing cover, bottleneck aluminum foil cover, aseptic aluminum foil cover waste, circuit board, aluminum laminate, aluminum composite panel, aluminum composite tube, aluminum composite panel scrap and aluminum composite panel fragments, etc.

Aluminum Composite Panel Recycling Machine Video:

Aluminum Composite Panel Recycling Machine Working principle:
The waste aluminum composite panel sheet board materials enter the double shaft shredder through the conveyor belt, enter the crusher through the conveyor belt and are processed into small flakes through the crusher. The flake materials enter the plastic pulverizer to grind into powder, and the bucket-lift feeder transports the aluminum-plastic mixture to the electrostatic separator machine separates the aluminum and plastic materials, and all the exhaust gas is concentrated in the pulse dust collector, and the dust in the exhaust gas is removed and discharged into the air.

Aluminum Composite Panel  Recycling Machine Process Flow:

Aluminum Composite Panel Recycling Machine Technical Features:
1. High automation program, simple operation and stable performance;
2. The separation efficiency of electro-selection is up to 99%, and the finished product can be sold directly;
3. No wastewater discharge, real green environmental sorting, no secondary pollution;
4. low power consumption, low noise, small footprint, no dust pollution;
5. Wide range of sorting materials, fast sorting speed;
6. The aluminum composite panel recycling sorting and reusing treatment equipment adopts water-cooled and air-cooled turbine mills, which make the material separation cleaner and adapt to a wider variety of materials.

What's the use of the finished products?

The recycled aluminum could be directly used for smelting aluminum ingots, or directly used in aluminum powder factories, fireworks plants and aluminum plants, while the separated plastic can be used to make plastic sheets, tubes, packages and water pipes. This makes the aluminum composite panel recycling separation business a big potential market.

Aluminum Composite Panel Recycling Main Equipment:

1. Double shaft shredder:
to shred aluminum plastic into 20-50mm pieces, then the crushed material is transported by the conveyor to the metal hammer crusher. The double shaft shredder has strong power, stable and efficient operation, large crushing output, uniform discharge, low noise and other characteristics.

2. Metal Hammer Crusher:
Size reduction is necessary for aluminum composite panel recycling plants. Firstly, aluminum composite panel materials need to be crushed into mixed granules smaller than 10mm. The Metal Hammer Crusher is a machine used to shred or crush materials into smaller pieces, crushing being an essential stage in the recovery of aluminum and plastic scrap.

3. Plastic Pulverizer
Crushing alone will not generally provide ample size reduction, so to further process/recycle the wastes it is necessary to mill them into plastic and aluminum mixture powder. Aluminum, Plastic & Non-Ferrous Powder Mill will effectively provide the necessary size reduction. The crushing mill has a dedicated dust extraction system, fitted with a separation cyclone for dust control.
After milling, materials will be sent to Vibrating Screen for further sieving: standard materials for electrostatic separation, sub-standard ones will be re-crushed.

Why use PNMP Pulverizer:
The PNMP Pulverizer structure blade is cheaper. It uses high-speed impact and cutting. Due to the difference in shrinkage of aluminum and plastic, plastic film and aluminum film are separated!
PNMF Pulverizer can also be used in the production of tablet aluminum-plastic, but the blade wears fast, but the output is high! PNMP Pulverizers are more widely used, so there are no worries!

4. Air Gravity Separator 
Air gravity separator is separation equipment that can separate a mixture of powder materials into light and heavy two parts through airflow suspension. Based on the principle of gravity separation, it separates the raw materials according to their specific gravity, particle size and shape, which plays an important role in the separation of plastic and aluminum.

5. Electrostatic Separator
Electrostatic separation methods have been utilized for the past 50 years (the commercial-scale beneficiation of industrial minerals and the recycling of waste materials. It has been successfully applied to separate metal/nonmetal mixtures, i.e. aluminum or copper from plastics or paper. All electrostatic separation systems contain a system to electrically charge the particles, an externally generated electric field for the separation to occur, and a method of conveying particles into and out of the separation device.

High tension roll electrostatic separation systems have been used in many industries and applications where one component is more electrically conductive than the others. Examples of applications for high tension roll separators include titanium bearing minerals separation, as well as recycling applications, for example, sorting the metal from plastic.

6. Pulse dust collector(Optional)
Pulse dust collector is widely applied to dust purification in hardware, cement, building materials, ceramics, electronics, chemical industry, footwear, foundry, plastics, aluminum products, metallurgy, electric power, leather, food, machinery processing, nonferrous metals, and other industrial fields.
Because this dust collector adopts the ash cleaning method with pulse injection, has the advantages of good cleaning effect, high purification efficiency, large air volume, long life of filter bag, small maintenance work and safe and reliable operation.

Bag dust collector: It can replace the pulse dust collector, the structure of the intersecting pulse dust collector is simple, the area is small, and the price is lower, but there is a certain gap between the processing efficiency and the pulse dust collector.

In order to better provide you with a professional answer, when sending an inquiry, please describe your parameters or technical requirements (such as processing materials, output size, capacity, etc.), we will reply to you as soon as possible!