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Process flow:
Screw feeder ( OPTHIONAL)→ Force feeder→1# Degassing screw extruder →1# Hydraulic filer exchanger→2# screw extruder →2# Hydraulic filer exchanger→ Mould head →water ring cutting →Dewatering machine→ Air dryer Blowing system→ Storage hoper→ Finished product packing.
PP PE ABS Plastic Grinded Material Pelletizer Description:
This plastic granulator machine for waste plastic recycling is used to make plastic flakes into pellets or granules.
And Double stage pelletizing line is especially good for the raw material which contains high moisture, high impurities.
The first stage extruder adopts exhaust type barrel screw, which can effectively de-gassing and eliminate the moisture and contamination;
And the second extruder usually adopts a small L/D extruder, further plasticizing the material and filter contamination which can achieve stable extrusion.
PP PE ABS Plastic Grinded Material Pelletizer Process flow:
Screw feeder ( OPTIONAL)→ Force feeder→1# Degassing screw extruder →1# Hydraulic filer exchanger→2# screw extruder →2# Hydraulic filer exchanger→ Mould head →water ring cutting →Dewatering machine→ Air dryer Blowing system→ Storage hoper→ Finished product packing.
PP PE ABS Plastic Grinded Material Pelletizer Components:
Screw loader Use to loading flakes into dosing feeding | Force Feeder Belt conveyor for plastic scrap feeding automatically, Feeding speed adjustable by inverter controller according to the feeding amount. |
First Stage Screw Extruder Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our extruder has great anti-corrosion resistant, wear resistant and long life time. | 1# Full Auto Hydraulic Screen Changer With Double Working Position Filter material impurity, to make production more stable. |
Second Stage Screw Extruder usually adopts a small L/D extruder, further plasticizing the material and filter contamination which can achieve stable extrusion. | 2# Full Auto Hydraulic Screen Changer With Double Working Position Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas. Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine. |
Degassing Force vacuum degassing system to get rid of the low molecular, moisture and printing ink effectively, make sure high quality output pellets. | Water Ring Pelletizing System Cutting the material into pellet. Water ring pelletizing system set as the standard granulating method. self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. |
Dewatering And Air Sending System Horizontal type centrifugal dryer to get well-dried final granules. | Silo Storage the final pellets to with a bag. |
Detailed description of each item:
1. Screw Feeder: convey Plastic scraps into the main machine.
3. 1# Extruding system: plasticizing material and exhausting gas.
4. 1# High speed Net exchanging system: filter material impurity, to make production more stable.
5. 2# Extruding system: plasticizing material.
6. 2# High speed Net exchanging system and Die-head: Second filter material impurity, to make production more stable.
7. water ring pelletizing machine: cutting pellets in water.
8. Water tank: cooling pellets.
9. Dewater machine: make pellets dry.
10. Vibration sieve: remove bad pellet and keep good pellet.
11. Air Blower: convey good pellets into the silo.
12. Storage silo: keep pellet.
Equipment List:
PP PE ABS Plastic Grinded Material Pelletizer Features:
1. Allow free assembling of the screw component, based on raw material type.
2. Using the suitable die head for palletizing, such as water ring cutting, under-water cutting and hot face cutting.
3. High efficient force feeder ensures stable high capacity material feeding, low power consumption.
4. The main screw has vacuum exhaustion.
5. Water ring granulator machine, attached with dryer.
6. Single screw extruder, with a specially designed screw, barrel, venting system, ensures the good quality of the final products.
7. Pelletizing style: standard cutting with extrusion mould. Even cutting ensures good shape.
PP PE ABS Plastic Grinded Material Pelletizer Application :
PP PE ABS Plastic Grinded Material Pelletizer is suited for recycling PE, PP, BOPP, HDPE, LDPE, LLDPE, ABS, EPE, EPS, XPS, Stretch film, Non woven fabric, Woven bags, etc
Model | PNHS-80/80 | PNHS-100/100 | PNHS-130/130 | PNHS-160/160 | PNHS-180/180 |
Screw Dia (mm) | 80 | 100 | 130 | 160 | 180 |
L/D | 25-36 | 25-36 | 25-33 | 25-33 | 25-33 |
Capacity(kg/h) | 120-180 | 200-250 | 400-500 | 450-700 | 500-1000 |